How do you maintain a compressor?
A compressor compresses a gas - in most cases air - under high pressure, after which this air can be used for many different applications, such as compressed air. Because high-pressure air is used, it is important that a compressor is regularly serviced. Defects can lead to dangerous situations. In this article, our specialist lists the points of attention for maintenance of a compressor.
Maintenance schedule
Different parts of a compressor must be checked periodically. In the maintenance schedule below, you will find the necessary checks and how often this maintenance must be performed.
Note: certain maintenance must be carried out by a professional technician!
* Do not mix different oils. Where there is food safety, use special Food Grade oil.
** Waste oil and condensate must be disposed of in accordance with regulations and must not be discharged into the sewer.
Below is described how you can approach the maintenance that you can carry out yourself.
Note: certain maintenance must be carried out by a professional technician!
Maintenance | Every week | Every month | Every 500 hours | Every 1000 hours |
Condensation drain | Customer | |||
Oil level check * | Customer / Mechanic | |||
Check V-belt | Customer / Mechanic | |||
Check for leaks | Customer / Mechanic | |||
Clean air filters | Customer / Mechanic | |||
Replace air filter | Mechanic | |||
Replace oil filter | Mechanic | |||
Replaced separator | Mechanic | |||
General cleaning | Customer | |||
Full oil change** | Mechanic | |||
Check electrical connections | Mechanic |
* Do not mix different oils. Where there is food safety, use special Food Grade oil.
** Waste oil and condensate must be disposed of in accordance with regulations and must not be discharged into the sewer.
Below is described how you can approach the maintenance that you can carry out yourself.
Drain condensation
Condensation forms in the compressor reservoir during use. If you do not dispose this regularly, the compressor can rust inside, causing small holes. Therefore, drain the condensate regularly via the drain valve of the compressor. With intensive use we recommend doing this weekly. If you only use a compressor occasionally, drain the condensation water after every use.
Check the V-belt
With a compressor that is driven by a V-belt, it is important that you check the tension of the V-belt every month. This is a part that is sensitive to wear. Light wear is not a problem, but as the V-belt becomes more and more worn out, you will see that the compressor will not preforms as well. If this is the case, call in a technician to have the V-belt replaced.
Check for leakage
Check the compressor and air lines monthly for leaks. Air leakage causes the compressor to start more often, which causes unnecessary energy consumption. You can hear an air leak of 0.5 mm or larger because it creates a hissing sound. For large installations, you can detect leaks by closing off all compressed air consumers. If you see that there is still compressed air consumption, this indicates leakage.
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Can't find your answer? Fill out the contact form and our specialist Michael Visser will get back to you. On weekdays, even within 24 hours.
Also interesting for you
How do you maintain a compressor?
A compressor compresses a gas - in most cases air - under high pressure, after which this air can be used for many different applications, such as compressed air. Because high-pressure air is used, it is important that a compressor is regularly serviced. Defects can lead to dangerous situations. In this article, our specialist lists the points of attention for maintenance of a compressor.
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Maintenance schedule
Different parts of a compressor must be checked periodically. In the maintenance schedule below, you will find the necessary checks and how often this maintenance must be performed.
Note: certain maintenance must be carried out by a professional technician!
* Do not mix different oils. Where there is food safety, use special Food Grade oil.
** Waste oil and condensate must be disposed of in accordance with regulations and must not be discharged into the sewer.
Below is described how you can approach the maintenance that you can carry out yourself.
Note: certain maintenance must be carried out by a professional technician!
Maintenance | Every week | Every month | Every 500 hours | Every 1000 hours |
Condensation drain
| Customer |
|
|
|
Oil level check * |
| Customer / Mechanic |
|
|
Check V-belt |
| Customer / Mechanic |
|
|
Check for leaks |
| Customer / Mechanic |
|
|
Clean air filters |
| Customer / Mechanic |
|
|
Replace air filter |
|
| Mechanic |
|
Replace oil filter |
|
| Mechanic |
|
Replaced separator |
|
|
| Mechanic |
General cleaning |
|
|
| Customer |
Full oil change** |
|
|
| Mechanic |
Check electrical connections |
|
|
| Mechanic |
* Do not mix different oils. Where there is food safety, use special Food Grade oil.
** Waste oil and condensate must be disposed of in accordance with regulations and must not be discharged into the sewer.
Below is described how you can approach the maintenance that you can carry out yourself.
Drain condensation
Condensation forms in the compressor reservoir during use. If you do not dispose this regularly, the compressor can rust inside, causing small holes. Therefore, drain the condensate regularly via the drain valve of the compressor. With intensive use we
recommend doing this weekly. If you only use a compressor occasionally, drain the condensation water after every use.
Check the V-belt
With a compressor that is driven by a V-belt, it is important that you check the tension of the V-belt every month. This is a part that is sensitive to wear. Light wear is not a problem, but as the V-belt becomes more and more worn out, you will see that
the compressor will not preforms as well. If this is the case, call in a technician to have the V-belt replaced.
Check for leakage
Check the compressor and air lines monthly for leaks. Air leakage causes the compressor to start more often, which causes unnecessary energy consumption. You can hear an air leak of 0.5 mm or larger because it creates a hissing sound. For large installations, you can detect leaks by closing off all compressed air consumers. If you see that there is still compressed air consumption, this indicates leakage.
Related products
Contact form
Can't find your answer? Fill out the contact form and our specialist Michael Visser will get back to you. On weekdays, even within 24 hours.
Also interesting for you
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How to make an inspection schedule
Regularly inspecting your machines is of great importance for a business that runs as smoothly as possible and also guarantees work safety. Determining possible defects will enable you to act fast, which can prevent (long) down time. Therefore, it is important to make an inspections schedule.
Regularly inspecting your machines is of great importance for a business that runs as smoothly as possible and also guarantees work safety. Determining possible defects will enable you to act fast, which can prevent (long) down time. Therefore, it is important to make an inspections schedule.