How to maintain and repair pipe rail trolleys
When working with pipe rail trolleys it is very important that they are checked correctly and regularly. In this way you ensure that employees can work safely with the pipe rail trolleys. In this article, our specialist sets out the points for attention for the maintenance and repair of pipe rail trolleys.
Inspection plan
Different parts of pipe rail trolleys must be checked periodically. The number of times this should be done varies from one part to another. The control chart below shows the necessary controls and how often you need to do these controls.
Note: Always switch off the pipe rail trolley with the main switch before starting the check!
Note: Always switch off the pipe rail trolley with the main switch before starting the check!
Maintenance/ control | Auxiliary tool | Day | Week | Month | Year |
Adequately charged battery | Visual | ✔ | |||
Damage to control components | Visual | ✔ | |||
Damage/visibility of pictograms and stickers | Brush / damp cloth | ✔ | |||
Footstools + cleaning the platform | Soft brush / damp cloth | ✔ | |||
Cleaning the control panel | Brush / damp cloth | ✔ | |||
Cleaning frame sliding blocks scissors | Visual | ✔ | |||
Check for leakage and damage to cables and hoses | Vsual | ✔ | |||
Check screwed in dirt or rope on wheels and chain | Visual | ✔ | |||
General mechanical damage | Hydraulic oil | ✔ | |||
Lifting and lowering control for faltering (low oil arrow hydraulic oil) | ISO Viscosity Grade 46 | ✔ | |||
Charge batteries and if necessary or at least once a month | Battery charger | ✔ | |||
Control battery fluid level (plates 1 cm below liquid level) | Water, gloves and goggles | ✔ | |||
Checking the operation of the tilt signal | Test >> 2 degrees | ✔ | |||
Check hydraulic components under the cover for leakage (pump/valves) | Tool removal bolt from cover cap | ✔ | |||
Grease the wheels of the lift, drive chain and ball bearings | Lubricant | ✔ | |||
Control chain tension | Wrenches | ✔ | |||
Mounting brackets on scissors shafts | Visual | ✔ | |||
Clean carbon brushes and have them replaced if shorter than 1 cm | Compressed air / visual | ✔ | |||
Grease the hinged parts of the scissor construction | Grease and grease | ✔ | |||
Grease the hinged parts of the lifting system | Spray fat / WD40 | ✔ | |||
Control scissor construction for (hair) cracks and rust | Visual | ✔ |
If during one of the above checks it is found that the pipe rail trolley is defective, make sure that it is not used until the defect has been solved. Always have a qualified technician carry out maintenance on electrical components, wiring, the hydraulic system and the drive motor.
Contact form
Can't find your answer? Fill out the contact form and our specialist Michael Visser will get back to you. On weekdays, even within 24 hours.
How to maintain and repair pipe rail trolleys
When working with pipe rail trolleys it is very important that they are checked correctly and regularly. In this way you ensure that employees can work safely with the pipe rail trolleys. In this article, our specialist sets out the points for attention for the maintenance and repair of pipe rail trolleys.
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Inspection plan
Different parts of pipe rail trolleys must be checked periodically. The number of times this should be done varies from one part to another. The control chart below shows the necessary controls and how often you need to do these controls.
Note: Always switch off the pipe rail trolley with the main switch before starting the check!
Note: Always switch off the pipe rail trolley with the main switch before starting the check!
Maintenance/ control | Auxiliary tool | Day | Week | Month | Year |
Adequately charged battery | Visual | ✔ | |||
Damage to control components | Visual | ✔ | |||
Damage/visibility of pictograms and stickers | Brush / damp cloth | ✔ | |||
Footstools + cleaning the platform | Soft brush / damp cloth | ✔ | |||
Cleaning the control panel | Brush / damp cloth | ✔ | |||
Cleaning frame sliding blocks scissors | Visual | ✔ | |||
Check for leakage and damage to cables and hoses | Vsual | ✔ | |||
Check screwed in dirt or rope on wheels and chain | Visual | ✔ | |||
General mechanical damage | Hydraulic oil | ✔ | |||
Lifting and lowering control for faltering (low oil arrow hydraulic oil) | ISO Viscosity Grade 46 | ✔ | |||
Charge batteries and if necessary or at least once a month | Battery charger | ✔ | |||
Control battery fluid level (plates 1 cm below liquid level) | Water, gloves and goggles | ✔ | |||
Checking the operation of the tilt signal | Test >> 2 degrees | ✔ | |||
Check hydraulic components under the cover for leakage (pump/valves) | Tool removal bolt from cover cap | ✔ | |||
Grease the wheels of the lift, drive chain and ball bearings | Lubricant | ✔ | |||
Control chain tension | Wrenches | ✔ | |||
Mounting brackets on scissors shafts | Visual | ✔ | |||
Clean carbon brushes and have them replaced if shorter than 1 cm | Compressed air / visual | ✔ | |||
Grease the hinged parts of the scissor construction | Grease and grease | ✔ | |||
Grease the hinged parts of the lifting system | Spray fat / WD40 | ✔ | |||
Control scissor construction for (hair) cracks and rust | Visual | ✔ |
If during one of the above checks it is found that the pipe rail trolley is defective, make sure that it is not used until the defect has been solved. Always have a qualified technician carry out maintenance on electrical components, wiring, the hydraulic system and the drive motor.
Contact form
Can't find your answer? Fill out the contact form and our specialist Michael Visser will get back to you. On weekdays, even within 24 hours.
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How to solve faults or problems with a pipe rail trolley
It is possible that a pipe rail trolley has a fault, or that other problems occur. In that case it is important that you act as soon as possible and solve the fault or problem, so that employees can work safely with the pipe rail trolley.
It is possible that a pipe rail trolley has a fault, or that other problems occur. In that case it is important that you act as soon as possible and solve the fault or problem, so that employees can work safely with the pipe rail trolley.
How can you work safely with a pipe rail trolley?
Working with a pipe rail trolley involves risks, because you work at height. That is why it is very important that those who work at height are aware of the safety measures.
Working with a pipe rail trolley involves risks, because you work at height. That is why it is very important that those who work at height are aware of the safety measures.